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Pharmaceutical High Speed Horizontal Vial Labeling Machine

Automatically feeding and applying labels on cylinder products

  • Cylinder products
  • Ampoule,Vials,Syringes,Test Tube,Blood Tube
  • High-speed horizontal type

Pharmaceutical High Speed Horizontal Vial Labeling Machine

Model: Y-500

It is an automatic system for labelling cylindrical products such as vials, bottles, carpules and pharmaceutical syringes.

  • Speed:up to 500pcs/min
  • Application Bottle Diameter:10-30mm
  • Labeling accuracy:±1mm
  • Applicable label material:Paper labels and transparent labels
Machine Parameters
Applicable bottle diameter 10-30mm
Applicable label material Paper labels and transparent labels
Labeling speed 0-500 bottles /min
Labeling accuracy ±1mm ( except packaging material error )
Length of label 25-95mm
Product broken rate 0.01 %
Label breakage rate 0.1 %
Labeling pass rate > 99.9%
Power supply 2.5KW, AC220V, 50HZ
Wire Specifications 1.5mm²
Total weight (approximately) Around 380Kg
Noise 75dB ( one meter away from the equipment )
Applicable inner diameter of the label roll φ76mm
Maximum Label Roll Outer Diameter Φ300mm
Self-adhesive label parameters
Label spacing 2-4 mm
Top/bottom margins on liner 2 mm
Grammage >62 g/m2
Thickness >55 μm
Tensile strength Machine Direction : 16kg/25mm ,Cross direction: 7kg/25mm
Breaking strength Machine Direction : 25g/sheet ,Cross direction: 31g/sheet
Transparency 0.52
Electronic control system
PLC S7-200 smart SIEMENS (Germany)
Power Supplier LRS-100-24 ( DC24V/100W) MEAN WELL (Taiwan)
Air switch ic65N-c16A Schneider (France)
Air switch ic65N-c10A Schneider (France)
Relay MY2N- GS OMRON (Japan)
Chassis unit
Main material Stainless steel SUS304
Chassis dimension 2005(L)×605(W)×672(H) mm
Case structure material Stainless steel square tube SUS304
Outer sealing material Stainless steel SUS304
Conveyor mechanism
Main material Stainless steel SUS304, aluminum A6061, plastic steel chain plate, POM
Conveying motor and reducer T1A71B4 B14 0.37KW
MU40  30/1
SITI (Italy)
Conveyor Motor Inverter FC - 051 0.37 KW Danfoss (Denmark)
Labeling host head
Main material Stainless steel SUS304, Aluminum A6061, POM
Label Feeding Motor 4RK25GN-CT TWT (Taiwan)
Label Feeding speed reducer 4GN9K TWT (Taiwan)
The bottom paper  collecting motor 4RK25GN-CT TWT (Taiwan)
The bottom paper reducer 4GN9K TWT (Taiwan)
Label pulling servo motor SGM7A-08AFA61 YASKAWA (Japan)
Label pulling servo drive SGD7S-5R5A00B202 YASKAWA (Japan)
Label stock sensor GTE6-N1211 SICK (Germany)
Label feeding sensor GL6-N1111 SICK (Germany)
Label detection sensor WF2-40B410 SICK (Germany)
Wheel attached agency
Agency main material Stainless steel SUS304, A6061 aluminum
Wheel attached to the motor 5IK60GN-YFT TWT (Taiwan)
Wheel attached to the reducer 5GN9K TWT (Taiwan)
Work content photoelectric detection FS-N18N KEYENCE (Japan)
HMI
Main material Stainless steel SUS304, aluminum A6061
Touch screen PFXGP4402W Proface (Japan)
Illuminated button ( green ) NLB22-F10GA NHD(Taiwan)
Illuminated button ( yellow ) NLB22-F10GA NHD(Taiwan)
Illuminated button ( red ) NLB22-F10GA NHD(Taiwan)
Emergency Button XB2BS542C+ ZB2-BS54C Schneider (France)
Rotary Switches NLS22-S210RA Schneider (France)

Feeding mechanism

Buffer and conveying products to be labeled.
1)Conveyor motor: Offer power to conveyor line
2)Object photoelectric sensor: When the product is detected, output labeling signal
3)Roller: Products placed in the middle of two rollers, when reaching to “wheel attachment unit”, will rotate accordingly
4)Adjustment seat:Adjust the conveyor belt tension


Wheel attachment mechanism

Turn the product when it passing, so that the label is attached to the bottle
1)Adjust the handwheel: Adjust the tightness between the belt and the product.
2)Wheel attachment belt: rive the product to rotate, and make the label roll and stick to the bottle.
3)Wheel attachment motor: Offer power to wheel attachment belt.


Flip standing unit

The product is conveyed from horizontal to standing by this mechanism.
1)Screw coupling: Connect the drive shaft to the bottle inlet screw
2)Bottle inlet screw: After the product is separated by a certain gap, it is transported to the conveying line, and different specifications need to be replaced.
3)Flip block: Function together with the bottle feeding screw, the product will be turned 75° Angle。
4)Cross steering gear: Change the transmission direction and transfer the power of the conveying motor to the bottle inlet screw after changing the direction.
5)Feeding guide rail: Escort bottles to delivery lines where different sizes need to be replaced.


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Machine Features
China Ampoules And Vials Labeling System


Designed for horizontal labeling on various small round bottles with low bottle breakage rates (as low as one in two hundred thousand), this machine utilizes a screw bottle separation mechanism synchronized with the conveyor belt, ensuring no bottle shortages or breakage. Equipped with high-quality imported servo motors for fast label dispensing and high precision, it offers efficient and precise labeling with an accuracy of ±0.5mm.

Vertical feeding systems

Compared to other manufacturers' vertical feeding systems, our horizontal feeding system is not only safer and more convenient but also significantly reduces the bottle breakage rate to one in two hundred thousand, which is more than ten times lower than that of other manufacturers. Equipped with a bottle shortage detection device, it can automatically decelerate when the number of bottles falls below a certain threshold, and it can accelerate automatically after reloading, greatly reducing manual labor intensity.

Screw bottle-separation mechanism

Using a screw bottle-separation mechanism synchronized with the conveyor belt machinery ensures that containers smoothly enter the conveyor without bottle overturns or breakage.

Connected to production line

The operation direction of the equipment is the left type, that is, the material is fed from the left and the material is discharged from the right. The equipment can be used as a stand-alone machine, or it can be connected and linked with other equipment in the production line.

Branded electrical configuration

The equipment is controlled by Siemens PLC and touch screen. The main electrical components are all internationally renowned brands to ensure the stability of equipment operation and the convenience of maintenance. Wires and electrical components can withstand the corrosion of ozone, alcohol, glutaraldehyde, peracetic acid, hydrogen peroxide, formaldehyde and other disinfectants that meet regulatory requirements for a long time.

Protection function

The equipment has the protection functions of shortage of labels and material shortage, alarm and linkage shutdown protection.

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